Compound Plant – Italy
Country: Italy
Field: Preparation of powder compounds for ceramic tile surface processing
Material origin: Incoming powders/raw materials from big bags, sacks, or silos
Storage: Feeding and containment areas (big bag stations/silos) with batch management
Downstream management: Dosing, mixing, and packaging into big bags and sacks
Destination: Compacts/compounds ready for subsequent use in the production department (surface applications)
Focus: Dosing precision, mixture homogeneity, plant cleanliness, and traceability
Field: Preparation of powder compounds for ceramic tile surface processing
Material origin: Incoming powders/raw materials from big bags, sacks, or silos
Storage: Feeding and containment areas (big bag stations/silos) with batch management
Downstream management: Dosing, mixing, and packaging into big bags and sacks
Destination: Compacts/compounds ready for subsequent use in the production department (surface applications)
Focus: Dosing precision, mixture homogeneity, plant cleanliness, and traceability
Objective
To create a complete plant for the extraction, dosing, and mixing of powders, with final packaging in big bags and sacks, ensuring consistent product quality, recipe repeatability, and operational continuity.
Implementation
Zetacer managed the design and construction of an integrated line that handles the entire cycle: powder reception and extraction, controlled dosing, mixing, and automatic packaging in the required formats. The plant was developed to reduce variability and waste, improve process order, and ensure clear batch management, with a structure designed for potential future expansions.